All boxed up [update]

Our brains have done a fair bit of milage recently with George travelling to LA for the Communicating the Museum conference and Charlie flying over to Belfast to talk at the Digital Tech, Young People & Heritage conference at Ulster Museum and also exhibiting at the British Museum’s 3D Imaging in Cultural Heritage conference.

In preparation we’ve spent a bit of time working on new packaging for what we refer to as the ‘starter box’ because it contains: the brain, an introductory print, and a mains plug; everything you need to get started! Previous versions have been bulky and wasted space which can make travelling with the box more challenging than it need be. We wrote exactly a year ago (gosh!) about our visit to MOO HQ where we worked on packaging ideas with their product design team and having now spent some time designing a new box we wanted to share a brief overview of our packaging evolution and developments:

Statues of Women in London – December 2015

December 2015: Early brain prototype combined with the statues of women around London set. We later decided to separate the brain into an independent starter box because the variation of possible 3D prints and postcards in the box is so great. This gives us more freedom now when packaging up each unique collection. 

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MOO Box – November 2016

November 2016: An experiment developed with Moo Ltd using their plotter machine and a square brain. This included a space for a set of NFC cards.

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February 2017: Starter box comprised of many laser cut layers of card. Solid but used an unnecessary amount of material, was heavy and there was a great deal of wasted space.

An object box made for the Jewish Museum London’s ‘Hearing History’ set

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Render of a foam insert design – July 2017

July 2017: Stacked foam insert, the brain sits above the starter introductory print and plug. We liked this foam design but for small quantities we’d need to laser cut and stack multiple layers which is both time consuming and costly.

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Development of a card insert – October 2017

October 2017: 

In this new design the brain sits above the insert, when you remove the brain the plug and print tucked away underneath are revealed.

We adapted the foam design to allow for the slightly bulkier Rasperry Pi plug. Doing this means we could easily change the plug type and send a starter box to almost anywhere in the world without the need for an adapter… it’s the small things that count!

The box is made out of three parts: the box itself (a), the insert (b) and the tray (c) glued to the underside of the insert. The real challenge was designing an insert that works with the many different plug adapters of the Raspberry Pi universal plug!

Raspberry Pi power adapter

The packaging is a great improvement on the older bulky and heavy box making it much better for sending in the post. Having travelled around with this new box however, we’re now thinking we can make it smaller still!

Hopefully this has been a brief but insightful overview for any packaging nerds out there!

C

Charlie DoES Liverpool

Last week Charlie hopped on a train up to Liverpool to hang out with our tech lead Adrian, here’s an account of what he got up to:

DoES Liverpool

Having never been to Liverpool before I jumped at the chance to make the two or so hour train ride to visit Adrian who is based at DoES Liverpool, a maker space which he co-founded in 2011.

On arrival I was introduced to all of the friendly faces, claimed a desk and set my intro music to a piece by Frédéric Chopin (the space is rigged to play an audio file when you ‘tap-in’ in the morning). I was also introduced to the talking fridge, the gesture bin and the internet-connected coffee machine. Welcome to the wonderful world of DoES Liverpool!

The space is divided between the co-working space and the workshop which has a wealth of kit including two laser cutters (Gerald & Sophia) and several 3D printers. I arrived with a list of things I wanted to get done and so wasted no time with cracking on.

Cardboard Experiment

One experiment I had a chance to play with and develop was a cardboard Museum in a Box. I’d prepped a flimsy mock-up in London and was pretty chuffed with the outcome so decided to refine a neater version in the workshop at DoES. This was also a useful opportunity to try out a different internal configuration and a new way to access the tech inside the box.

Architecture

Being a bit of an architecture enthusiast, spending time in Liverpool was a dream because the buildings vividly tell the story of a busy port city, its development and importance at the time of its height in the British Empire. I’ve dreamed of an ‘architectural box’ for some time now and a tour around the docks provided the inspiration to start just that. Towns and cities across England are littered with great lessons and examples of great architecture but unless you can decode what you are looking at it’s hard to truly interpret and appreciate it. The author and illustrator Matthew Rice says it nicely:

‘Once you can speak any language, conversations can begin, but without it communications can only be brief and brutish. The same is the case with Architecture: an inability to describe the component parts of a building leaves one tongue-tied and unable to begin to discuss what is or is not exciting, dull or peculiar about it.’

Garstang Museum of Archaeology

Adrian and I managed to squeeze in a trip to the Garstang Museum, a museum named after Professor John Garstang, who founded the ‘Institute of Archaeology’ and associated museum in 1904.

Despite its modest size it’s packed with fascinating objects, most of which were excavated by Garstang in Egypt, the Sudan, and the Near East; the collection also contains almost twenty collections of glass-plate negatives relating to Garstang’s archaeological work in these areas. Several of the images have been enlarged and line the walls of the museum providing a fantastic insight into the world of archaeology in the early 20th century.

Something that struck me was the amazing collection of Shabti that are on display in one of the exhibition spaces. Shabti were funerary figures who accompanied the deceased to the after-life, left alongside them inside their tombs. The poorest people may not have had any but even those tombs of modest size would have contained at least one or two Shabti. Those on display in the museum clearly show the range of Shabti and their corresponding value because of the materials used (wood, stone and faience) and their size (from ~10mm up to ~30cm), it was great to see such a diverse representation of people come together within one display case.

If you’re in Liverpool and have a spare hour I can absolutely recommend heading to the Garstang but be sure to plan carefully as the museum only opens on between 10am-4pm every Wednesday.

Taking five after a long day of making and learning in Liverpool

Back at DoES I was really enjoying being able to work on an idea in one room and nip next door to quickly mock-up a prototype in the workshop so much so that I was still laser-cutting minutes before having to leave to catch a train back to London. I was able to work on and develop some fun ideas including an architecture box which I’ll share some more info on in due course. Thank you Liverpool!

That’s all for now. C

Design for Disassembly

The design of the Brain has evolved as components have been added, removed and replaced. We are improving accessibility to the tech inside, and coming from a sustainable design background I wanted to challenge myself to produce an experimental Brain where the products’ full lifecycle is factored into its design. So, here’s what I’ve been up to…

The aim was for the Brain to do the following:

  • Provide easy access to the electronics
  • Enable components to be quickly changed or modified
  • Completely disassemble easily
  • No glue!

First came lots of planning, then sketching and then I got to work CAD-ing up the design. Creating the design digitally first was beneficial as it provided the ability to position the components in a virtual space, adding the wires also helped to visualise how crowded the Brain would be.

The most notable change to the design was how the Brain is held together. We currently glue panels with interlocking finger joints, but for this design they slot into channels on the top and bottom and are pulled together with brass standoffs in each corner. We often get asked how the Brains work but it’s not always easy to demonstrate, we therefore laser-cut the panels in plywood and clear acrylic making it clear to see what’s going on within the skull.

Panel flat-lay (excluding mounting nuts/bolts)

After some light sanding the Brain assembled for the first time and the components easily mounted to the dotted grid. Most importantly the feet can be unscrewed and the base panel lifted providing easy access to add and remove parts.

This Brain has enabled us to improve upon components that were appropriate in the past but no longer live up to our requirements. One example is the power socket which was previously glued to a laser cut shim and had a tendency to come loose, we managed to source a panel mount version which now works a treat (see pictures below).

I’m very happy with how well the design turned out, I’ve lost count how many times I’ve disassembled and reassembled it. We’ve primarily been using it as a prototyping Brain to quickly test out components and content but it’s also made us big fans of acrylic and we now have plans for a colourful set of CMYK boxes!

That’s all for now,

C

All boxed up at MOO

We recently paid a visit to our friends at MOO HQ which is only a stones throw from our Bloomsbury base to meet up with Toby Hextall and Phil Thomas who are the go-to designers on all things product and packaging. We wanted to get some packaging tips and also start prototyping a few concepts and Toby and Phil were kind enough to help us out.

 The Moo office is a beautiful and inspiring place and so we couldn’t help but take a few snaps before getting down to business.

Moo Entrance

After a catchup and some brainstorming we set to work on a first iteration container to house a brain box and set of MOO’s NFC cards. They have some great kit and we were able to prototype a set of packaging inserts and a card box using their Graphtec FC2250 Flatbed Plotter. The machine cuts and scores each piece of card very fast and accurately and it also works with an inDesign plug-in making the whole experience super smooth. 

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We learnt a lot about product packaging in a short period of time and worked through several iterations of inserts designed to hold a ply brain box and business card box. Whilst refining a design we also tried out various card stocks including thick corrugated sheets and recycled craft card. We discovered that the insert had a tendency to rise up around the plywood brain box so added two flaps that the brain would sit on top of to prevent this rising from happening. The box of cards also caused the insert to flex and so we tried out different tab widths as well as corrugated card to work around that.

Below is a video put together to show the machine we used to cut the inserts and the iterations in a little more detail:

We’re excited to see what else we can produce and how we can develop our packaging prototypes. We hope to spend some more time with Phil, Toby and the rest of the team in the future and we’ll keep you posted as always as things develop. Exciting times!

C.

charlie with phil